Intangiriro

Mu gukora impapuro zigezweho,Porogaramu zishobora gukoreshwa (PLC)Nka“Ubwonko” bwo kwikora, gushoboza kugenzura neza, gusuzuma amakosa, no gucunga ingufu. Iyi ngingo iragaragaza uburyo sisitemu ya PLC yongerera umusaruro umusaruro15-30%mugihe ubuziranenge bufite ireme.(Ijambo ryibanze rya SEO: PLC munganda zimpapuro, gukoresha imashini yimpapuro, gukora impapuro zubwenge)

1. Ibyingenzi byingenzi bya PLC mugukora impapuro

1.1 Igenzura ryateguwe

• Automatic pulper yihuta(± 0.5% byukuri)
• Kugabanya imiti ya PID(8-12% yo kuzigama ibikoresho)
• Gukurikirana igihe nyacyo(0.1g / L neza)

1.2 Urupapuro rwo gushiraho & Kanda

• Igice cyo kugenzura amazi(<50ms igisubizo)
• Uburemere bwibanze / ubuhehere bufunze-kugenzura(CV <1,2%)
• Gukwirakwiza imitwaro myinshi(Guhuza ingingo 16)

1.3 Kuma & Winding

• Ubushyuhe bwa silinderi(± 1 ° C kwihanganira)
• Kugenzura amakimbirane(Kugabanuka 40% kumurongo wurubuga)
• Guhindura reel byikora(<2mm ikosa ryo guhagarara)
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2. Ibyiza bya tekinike ya sisitemu ya PLC

2.1 Igenzura ryinshi

[HMI SCADA] ← OPC → [Master PLC] ← PROFIBUS → [Remote I / O] ↓ [Igenzura ryiza rya QCS]

Kugereranya imikorere

2.3 Ubushobozi bwo guhuza amakuru

• Modbus / TCPkuri MES / ERP
• Imyaka 30yo kubika amakuru yumusaruro
• Raporo ya OEE ikorayo gukurikirana imikorere

3. Inyigo yibyabaye: Kuzamura PLC mumashini ipakira

• Icyuma:Siemens S7-1500 PLC
• Ibisubizo:✓18.7% kuzigama ingufu(¥ 1.2M / umwaka) ✓Kugabanuka kw'igipimo(3.2% → 0.8%) ✓65% byihuse guhindura akazi(45min → 16min)

4. Ibihe bizaza muri tekinoroji ya PLC

1. Kubara- Gukora igenzura ryiza rya AI rishingiye kubutaka (<5ms latence)
2. Impanga- Virtual commissioning igabanya igihe cyumushinga 30%
3. 5G Kubungabunga kure- Isesengura-nyaryo-isesengura ryubuzima bwibikoresho

Umwanzuro

PLC itwara inganda zimpapuro ziganaGukora "amatara". Ibyifuzo byingenzi: ✓ EmeraIEC 61131-3 yubahirizaAmahuriro ya PLC ✓ Gariyamoshimechatronics-ihuriwehoAbatekinisiye ba PLC ✓ Kubika20% basigaranye I / O.yo kwaguka kazoza

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Amahitamo yihariye

Kubireba byimbitse:

• Guhitamo ibicuruzwa byihariye bya PLC(Rockwell, Siemens, Mitsubishi)
• Kugenzura logique kubikorwa byihariye(urugero, kugenzura agasanduku)
• Umutekano wa cyber kumiyoboro yinganda

Menyesha aho wibanda. Inganda zerekana89% byemewe bya PLC, ariko gusa32% bakoresha imikorere igezwehoneza.