380 itunganya ibyuma bibiri ni ibikoresho byibanze byapanze bigenewe imirongo mito nini nini nini yo gukora inganda. Izina ryayo rikomoka kuri diameter nominal ya disiki itunganya (380mm). Gukoresha ibyiza byuburyo bwa "double-disc counter-rotating refining", bigera ku guhuza neza gukata fibre na fibrillation. Ihuza cyane nibikoresho fatizo bitandukanye nkibiti byimbaho, impapuro zangiza imyanda, hamwe nicyatsi kibisi, irashobora guhaza ibikenerwa mu gutunganya impapuro zitandukanye zirimo impapuro z'umuco, impapuro zipakira, hamwe nimpapuro za tissue, bigatuma iba ibikoresho byatoranijwe kugirango habeho kuringaniza umusaruro, ubwiza bwimpapuro, nigiciro cyo gukoresha ingufu.

I. Ibyingenzi nibisobanuro

1. Ibipimo fatizo byubaka

• Diameter ya nominal yo gutunganya disiki: 380mm (indangamuntu yibanze, kugena aho uhurira nubushobozi bwo gukora)
• Umubare wo gutunganya disiki: ibice 2 (guhuza disiki yimuka + disiki ihamye, gushushanya-guhinduranya bizamura uburinganire bwa fibre)
• Umwirondoro w'amenyo ya disiki: Customizeable serrated, trapezoidal, spiral (ihuza n'intego zitandukanye zo gutunganya, ubwoko bw'ubwogoshe butemewe / ubwoko bwa fibrillation)
• Ikigereranyo cyo gutandukanya disiki: 0.1-1.0mm (guhinduranya neza amashanyarazi, gushyigikira guhuza n'imihindagurikire y'ikirere)
• Ibikoresho muri rusange (L × W × H): Hafi 1800 × 1200 × 1500mm (igishushanyo mbonera, kubika umwanya wo gushiraho)
• Uburemere bwibikoresho: Hafi 1200-1500 kg (guhuza nibisabwa byibanze bitwara imitwaro yumurongo wibyakozwe)

2. Ibipimo byimikorere

• Guhindura uburyo bwo gutunganya ibintu neza: Guhoraho (3% -8%), guhuza hagati (8% -15%)
• Ubushobozi bwo kubyaza umusaruro: 15-30t / d (ibikoresho bimwe, byahinduwe kuburyo bukurikije ubwoko bwa pulp hamwe no gutunganya ubukana)
• Imbaraga za moteri: 110-160kW (moteri yigihugu isanzwe ikora neza, moteri ijyanye nubushobozi bukenewe, igipimo cyiza cyo gukoresha ingufu)
• Umuvuduko wagenwe: 1500-3000r / min (kugenzura umuvuduko wihuta uhari, uhuza nibisabwa bitandukanye byo gutunganya)
• Umuvuduko wumurongo wa disiki: 23.8-47.7m / s (umuvuduko wumurongo uhujwe nu mwirondoro w amenyo kugirango ugenzure neza imbaraga zogosha)
• Kugaburira ibiryo: 0.2-0.4MPa (kugaburira bihamye, kwemeza gutunganya neza)
• Ubushyuhe bwo gukora: ≤80 ℃ (guhuza nubushyuhe busanzwe bwo gutunganya ibicuruzwa, ibikoresho birwanya ubushyuhe byujuje ubuziranenge)

3. Ibikoresho n'ibikoresho

• Ibikoresho bya disiki: Chromium ivanze cyane, ibyuma bidafite ingese (ntibigomba)
• Ibikoresho byingenzi byingenzi: 45 # ibyuma byahimbwe (kuzimya no gutwarwa, imbaraga nyinshi nigikorwa gihamye)
• Uburyo bwo gufunga: Ikidodo gikomatanyirijwe hamwe + kashe yamavuta ya skeleton (gufunga kabiri, kurinda impanuka no kwambara)
• Sisitemu yo kugenzura: Igenzura ryikora rya PLC (rishyigikira kugenzura-igihe no guhinduranya mu buryo bwikora icyuho cya disiki, umuvuduko, nubushobozi bwo gukora, bihujwe numurongo wo kugenzura hagati ya sisitemu yo kugenzura)
• Kurinda umutekano: Kurinda birenze urugero, kurinda ubushyuhe burenze, kurinda ibura ryibikoresho (kurinda byinshi kugirango umutekano wibikoresho nabakoresha)

II. Ibyiza bya tekinike

1. Kunonosora neza hamwe nubushobozi bukomeye bwo guhuza n'imihindagurikire: Igishushanyo cya kabiri-disiki irwanya guhinduranya ituma habaho imikoranire yuzuye hagati ya pulp na disiki, hamwe nubushobozi bwo gutunganya 15-30t / d kumwanya umwe, byujuje ubushobozi bwibikoresho bimwe cyangwa byinshi bigereranywa mumirongo mito nini nini nini. Gutunganya neza birenze 30% kurenza ibya disiki imwe itunganya ibintu bimwe.
2. Guhindura neza kwa Fibre: Binyuze muguhindura icyuho cyuzuye (0.1mm-urwego rwukuri) hamwe nu mwirondoro w amenyo yihariye, ntishobora kugera gusa ku kugabanuka gukabije kwa fibre ngufi ahubwo inemeza fibrillation ya fibre ndende, bigatuma uburebure bwa fibre buba bwiza kandi butezimbere imbaraga zimpapuro hamwe nuburinganire icyarimwe.
3. Kuringaniza ingufu no gukoresha neza: Bifite moteri 110-160kW ya moteri ikora neza hamwe na tekinoroji yo kugenzura umuvuduko ukabije, igice gitunganya ingufu zikoreshwa ni munsi ya 80-120kWh / t, bikiza ingufu za 15% -20% ugereranije nibikoresho gakondo; gufunga kabiri hamwe nicyuma gihimbano cyibanze kigabanya igipimo cyo kunanirwa ibikoresho, hamwe nigihe cyo gukora gikomeza kugera hejuru ya 8000h / mwaka.
4. Guhuza n'imihindagurikire y'ikirere no gukora byoroshye: Bihujwe n'ibikorwa byo gutunganya ibintu bito n'ibiciriritse, birashobora gutunganya ibikoresho bitandukanye bibisi nk'ibiti by'ibiti, impapuro zangiza imyanda, hamwe n'ibyatsi, bigahuza n'impapuro zitandukanye zirimo impapuro z'umuco n'impapuro zo gupakira; sisitemu yo kugenzura byikora ya PLC yoroshya imikorere, ishyigikira kugenzura kure no guhindura ibipimo, kandi igabanya amafaranga yumurimo.

III. Gushyira mu bikorwa Ibitekerezo

• Imirongo ikoreshwa neza: Imirongo mito nini nini yo gukora impapuro zitanga umusaruro hamwe na 100-500t ya buri munsi, ishobora gukoreshwa nkibikoresho nyamukuru byo gutunganya cyangwa kurangiza ibikoresho byo gutunganya.
• Impapuro zikunzwe cyane: Impapuro z'umuco (impapuro zo kwandika, impapuro zo gucapa), impapuro zo gupakira (linerboard, corruging medium), impapuro za tissue, nibindi, cyane cyane bibereye kubicuruzwa bifite ibisabwa byinshi kugirango imbaraga zihuza fibre hamwe nimpapuro.
• Ibyifuzo byo gusaba: Mugihe cyo gutunganya impapuro zanduye, hagomba gushyirwa imbere disiki idashobora kwihanganira kwambara-chromium alloy disiki kugirango igabanye kwambara ibikoresho biterwa numwanda; mugihe utanga impapuro zipakurura imbaraga nyinshi, uburyo bwo gutunganya buringaniye (8% -12% kwibanda) birashobora gukoreshwa kugirango urwego rwa fibrillation fibre; ihuze n'umurongo wo kubyara umurongo wo kugenzura kugirango umenye guhuza ibikorwa byo gutunganya ibipimo hamwe no gukora impapuro.